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Improper installation of a screw-type air compressor can lead to various operational issues, such as excessive exhaust temperature, excessive vibration, and unusual noises. These problems not only affect the performance of the system but can also significantly reduce the lifespan of the equipment.
First and foremost, the installation environment must be carefully considered. The site should be well-ventilated, clean, and accessible for future maintenance. It’s important to ensure that the area is free from excessive dust, moisture, and direct sunlight, as these factors can negatively impact the compressor’s efficiency and longevity.
Secondly, it's highly recommended to install a complete air compression system, which includes the compressor itself, an air receiver tank, and a dryer. The air receiver tank helps stabilize pressure and reduces gas temperature, while the dryer removes moisture, ensuring cleaner and more consistent compressed air output. This setup creates a more stable and efficient operating environment.
Thirdly, when connecting piping to the rear cooler, care must be taken to avoid applying any unnecessary stress or force. Additionally, welding sparks should never be allowed to fall into the compressor, as they can damage internal components and cause serious malfunctions.
Fourthly, always use the manufacturer-recommended lubricating oil. Mixing different brands or types of oil can lead to poor lubrication, overheating, and potential damage to critical parts of the compressor. Never mix oils unless explicitly instructed by the manufacturer.
Lastly, before the first power-up or after replacing the power cord, it's essential to check the motor's rotation direction. Incorrect rotation can lead to improper oil circulation, potentially causing severe internal damage. Always refer to the manual for correct procedures.
By following these guidelines, you can ensure a safe, efficient, and long-lasting operation of your screw-type air compressor.