The development direction of machine tools

(1) Virtual machine tools: Improve the design level and performance of machine tools by developing electromechanical integration, hardware and software integration simulation technology.

(2) Green machine tools: Emphasis on energy conservation and emission reduction, and strive to minimize the environmental load of the production system.

(3) Intelligent machine tools: Improve the intelligence, reliability, processing accuracy and comprehensive performance of the production system.

(4) e-machine tool: Improve the independent autonomy of the production system and the interaction with users and managers, so that the machine tool is not only a processing device, but a node in the enterprise management network.

Among them, green machine tools will become a research hotspot. The working machine that converts the blank into parts not only consumes energy during use, but also produces solid, liquid and gaseous waste, which directly or indirectly pollutes the working environment and the natural environment. According to this, the green machine tool should have the following characteristics: the main parts of the machine tool are made of recycled materials; the weight and volume of the machine tool are reduced by more than 50%; the power consumption is reduced by 30% to 40% by reducing the moving mass and reducing the idle running power; The waste generated during the use process is reduced by 50% to 60% to ensure a basically non-polluting working environment; after scrapping, the machine tool material is 100% recyclable. According to statistics, the power used to cut metal during machine tool use only accounts for about 25%, and various losses and auxiliary functions account for the majority. The first measure of machine tool greening is to build eco-efficient machine tools by significantly reducing machine weight and reducing drive power. Green machine tools offer a new concept that significantly reduces weight and strives to save material while reducing energy consumption.

In recent years, there has been a new market in China's machine tool defense market: the online market. This is a way of expressing e-commerce that plays a major role in traditional industries.

UCF Pillow Bearing

The UCF pillow block mounted bearing series has four bolt holes, and a set screw lock is designed for mounting onto bearing surfaces parallel to the shaft axis, such as conveyor belts. This ready-to-mount unit has solid base cast iron housing, chrome steel bearings, and is designed for efficient operation at a wide range of speeds. This one-piece pillow block housing allows for a stationary outer ring and rotating inner ring. Insert bearing maintains the separation between moving parts to reduce rotational friction, and to support radial and axial loads. The bearing is secured to the shaft with set screws to prevent slippage. This mounted bearing is used in food and beverage manufacturing, textile industry and many other industrial manufacturing.

Pillow blocks are usually referred to the housings which have a bearing fitted into them & thus the user need not purchase the bearings separately. Pillow blocks are usually mounted in cleaner environments & generally are meant for lesser loads of general industry. These differ from "plummer blocks" which are bearing housings supplied without any bearings & are usually meant for higher load ratings & corrosive industrial environments. However the terms pillow-block & plummer-block are used interchangeably in certain parts of the world.

However fundamental application of both types is the same which is to primarily mount bearings safely enabling their outer ring to be stationary while allowing rotation of the inner ring. The housing is bolted to a foundation through the holes in the base. Bearing housings are either split type or unsplit type. Split type housings are usually two piece housings where the cap and base can be detached. While certain series are one single piece housings. Various seals are provided to prevent dust and other contaminants from entering the housing. Thus the housing provides a clean environment for the expensive bearings to freely rotate hence increasing their performance and duty cycle.

Bearing housings are usually made of grey cast iron. However various different grades of metals can be used to manufacture the same.
Uc Pillow Block Bearing4 Jpg

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Shijiazhuang Longshu Mechanical & Electrical Equipment Trading Co., Ltd. , https://www.longsbearings.com